Series Connection Magnetic Iron Remover for Optimal Mineral Processing

• Customization: Available
• Type: Magnetic Separator
• Voltage: 380V
• Model NO.: ZR0709S-C-2-16GSeries
• Weight: <1T
• Material: Carbon Steel
• Material Feature: Heat Resistant
• Certification: ISO9001:2008, ISO9001:2000, CE
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: Silver
• Customized: Customized
• Condition: New
• After-sales Service: Yes
• Transport Package: Wooden Box
• Specification: 1300x1400x1000mm
• Trademark: Zhuiri
• Origin: China
• HS Code: 84741000
• Production Capacity: 1500 Sets Per Year

Product Description

Series Connection Magnetic Iron Remover for Optimal Mineral Processing.

Discover the unrivaled prowess of the ZR0709S series wet slurry electro-magnetic separators. Meticulously designed to efficiently separate and eliminate ferrous magnetic substances, this series is indispensable for industries demanding exceptionally pure flowable liquid slurries and powder materials. Ideal for a wide range of applications, from lithium battery materials to ceramics, glazes, pigments, feldspar powder, kaolin, quartz sand, silicon carbide, coal-water slurry, emulsified oil, and beyond. Revolutionize your processes in pharmaceuticals, food production, and more with this essential innovation.

Elevate your material processing efficiency with the groundbreaking ZR0709S-C series, featuring an innovative dual-machine connection for seamless, consecutive slurry purification. This cutting-edge design not only enhances demagnetization but also conserves precious time while boosting overall capacity. Harness the formidable power of a magnetic field strength ranging from 18,000 to 21,000 Gauss, adeptly removing iron and other magnetic impurities, including iron oxide (Fe2O3). Achieve ultra-high purity levels in your materials with this state-of-the-art technology.

Specification

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Front magnetic separator photo

Technical Parameter

(Custom configurations available upon request.)

Key Configurations

The ZR0709-2 series of electro-magnetic separators features a robust host machine, meticulously engineered with four major configurations:

1. The separation system Efficiently captures magnetic substances on the screen mesh as materials traverse the cavity;
2. The vibration system Ensures seamless discharge of materials and ferromagnetic impurities through vibrations of varying intensities;
3. The cooling system Sustains machine temperature below 60 degrees, guaranteeing optimal performance;
4. The discharge system Secures thorough separation and discharge of materials and magnetic impurities through distinct outlets.

Working Principle Detailed Components of Machine More products

Applicable To Materials

1.: Perfect for all non-magnetic dry or wet/slurry powder materials. For dry powder, ensure the particle size is < 8 mesh, with magnetic substances content < 1%;

For wet/slurry materials, the particle size should be < 200 mesh, with slurry concentration

< 30% and iron content < 1%.

2. The electromagnetic separator excels at removing magnetic substances like iron oxide Fe2O3 and other weakly magnetic impurities from raw ores such as fine-grained or powdery non-metallic minerals (including feldspar, quartz, kaolin, frit, pigments, battery powder, etc.), as well as mechanical iron introduced during processing.

3. It is exceptionally adept at eliminating weakly magnetic oxides, scaly rust, and other contaminants from powdery materials. Widely employed in non-metallic mineral industries, including lithium battery materials, photovoltaic materials, refractory materials, ceramics, and glass. Additionally, it serves the chemical, pharmaceutical, and food industries for superior material purification.

4. Our product excels at separating fine-grained mineral particles. Whether it is weakly magnetic fine-grained ferrous metals like hematite, martite, limonite, siderite, chromite, or manganese ore, it handles them with ease. Additionally, it targets fine-grained non-ferrous metals such as wolframite and rare metals like monazite, ensuring optimal separation and purity.

Advantages of Our Equipment:

1. Boasting an impressive magnetic field induction of 18,000-21,000 Gauss, our equipment features an exceptionally high magnetic background field strength, ensuring unparalleled separation capabilities for even the most challenging mineral applications.
2. Our uniquely designed honeycomb stainless steel screen mesh, covered with a special material, offers a high magnetic field gradient. This design not only withstands high temperatures, corrosion, and wear but also ensures excellent performance across a wide range of powder materials.

3. Outfitted with a high-pressure water rinse system, our product swiftly discharges iron impurities within a mere ten seconds, efficiently cleansing the screen mesh of all ferrous magnetic contaminants to maintain optimal performance.

4. Through its innovative forced oil circulation water cooling system, the machine consistently maintains a temperature below 60 degrees Celsius, ensuring steady and reliable operation without overheating.

5. Our cutting-edge pneumatic flap design guarantees the complete separation of materials from ferromagnetic impurities, effectively preventing any secondary contamination and further enhancing product purity.
6. The vibration damping and noise reduction design of our equipment guarantees smooth operations with minimal noise, thereby enhancing the stability, efficiency, and longevity of the equipment for demanding industrial applications.
7. Featuring real-time temperature monitoring and automatic control, our system is engineered to alert users and shut down operations when oil temperature exceeds preset limits, ensuring safe and secure operation at all times.
7. Continued: This automatic alert system ensures that the equipment operates securely, significantly minimizing risks while maximizing performance and operational efficiency.
8. Our state-of-the-art, fully automatic PLC intelligent control cabinet streamlines all operations, from excitation to feeding and discharging. This advanced technology enhances operational efficiency and reduces labor costs. The color touchscreen interface allows effortless parameter setting and real-time status monitoring, making it user-friendly and highly effective.

Company Profile

Overview

Weifang Zhuri Magnetoelectric Technology Co., Ltd. stands as a pioneering leader in the manufacturing of electromagnetic separators in China. Our expertise is prominently showcased in the removal of ferrous magnetic substances from high-purity powder materials, serving critical industries such as photovoltaic, electronic components, lithium battery materials, ceramics, glass, chemicals, pharmaceuticals, food, building materials, and refractories.

Our ZR0709 series electromagnetic separators deliver a powerful magnetic field strength of 18,000-21,000 Gauss. This capability ensures the thorough elimination of iron and magnetic metals from powder minerals, including most iron oxide (Fe2O3) and weakly magnetic impurities, significantly enhancing material purity to achieve ultra-high levels.

Renowned for their superior quality and high performance, the ZR0709 series magnetic separators are extensively utilized in powder material industries across China and have been successfully exported to more than 20 countries, including the USA, France, Spain, New Zealand, Japan, Korea, India, and Indonesia.

If our magnetic separators ignite your curiosity, we warmly invite you to contact us to explore mutually beneficial opportunities! We extend a cordial invitation for you to visit our factory and witness our cutting-edge technology in action.

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After Sales Service

FAQ

1. While slurry iron removal is a common practice, our company has pioneered the development of a dry powder magnetic separator that excels in both dry powder and slurry processing. With 20 years devoted to innovation in powder iron removal technology, we proudly lead the field.
2. What's the price?
Our equipment ranges in price from tens of thousands to hundreds of thousands. With over 300 models available, prices vary based on model specifications, customer needs, site structure, and material characteristics, allowing us to provide tailored solutions that meet precise requirements.
3. What ingredients can be removed?
Our separators proficiently remove all magnetic elements, including Fe, Mn, Co, and Ni, as well as minerals such as magnetite, hematite, limonite, ilmenite, and siderite, ensuring comprehensive and thorough purification for high-quality output.
4, There's mica in my mix. Can I get rid of it?
Absolutely! With our innovative equipment, you can seamlessly eliminate mica from your materials, guaranteeing a remarkable enhancement in purity and quality of your output. Experience a cleaner, more refined product with ease.
5, My material itself is magnetic material, can I only remove iron?
Yes, indeed! Our pioneering magnetic field technology is fully adjustable. Our skilled technicians will precisely calibrate the magnetic field intensity to align perfectly with your material's distinct characteristics, ensuring exceptional iron extraction while preserving the integrity of your valuable resources.
In this meticulously set magnetic field, you can be assured that only iron will be selectively extracted, preserving the quality and composition of your other materials flawlessly.
6. The magnetic separator I bought before will demagnetize after a long time. What about yours?
For instance, in lithium electric materials, our system can remarkably reduce the iron content to an extraordinary 10 PPM, signifying only 1 gram of iron in 100 tons of material. For quartz sand, we achieve a reduction to an impressive 100 PPM, equating to just 1 gram of iron in 10 tons of material, ensuring unmatched purity.