Premium Dry Drum Electromagnetic Separator High Gradient Technology Effcient Separation Machine for Fine Iron Ore Powder Processing

• Customization: Available
• Type: Magnetic Separator
• Voltage: 380V
• Model NO.: ZR0709J-2-25T Series
• Weight: 1780kg
• Material: Carbon Steel
• Material Feature: Heat Resistant
• Certification: ISO9001:2008, ISO9001:2000, CE
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: Multi Color
• Customized: Customized
• Condition: New
• After-sales Service: Yes
• Transport Package: Plastic Bag and Wooden Box
• Specification: 1300x1400x2800mm
• Trademark: Zhuiri
• Origin: China
• HS Code: 84741000
• Production Capacity: 3000 Sets

Product Description

Exquisite Product Description

Introducing our independently developed ZR0709-2 series of electromagnetic separators, a marvel of engineering featuring a unique design characterized by a robust magnetic field and high gradient, delivering outstanding iron removal effects. This series has been rigorously evaluated and has passed multiple authoritative appraisals, boasting dozens of patents in China. Our technology has achieved an internationally advanced standard, marking a significant milestone in the field of electromagnetic separation.

Our specialized machine excels at separating and removing ferrous magnetic substances from fine powder materials, catering to industries such as photovoltaic, electric components, lithium battery materials, ceramics, glass, chemicals, building materials, refractory materials, pharmaceuticals, and food. With an impressive magnetic field strength of 18,000-21,000 Gauss, it effectively eliminates iron filings and other magnetic substances, ensuring that your powder materials achieve high, ultra-high, or extreme purity levels by removing the majority of iron oxide (Fe2O3) and other weakly magnetic impurities.

Building upon the ZR0709-2 series, the ZR0709J-2 series seamlessly integrates a feeding silo, feeding machine, separation machine, cooling system, discharge device, and machine frame into a compact and well-configured unit. Designed for efficiency, it requires minimal input from the buyer, who only needs to provide lifting equipment (available from us as well). The entire operation is automated, delivering superior separation and iron removal results compared to manual processes.

Specification

The right side of the magnetic separator offers a detailed view of its sophisticated design.

The front view of the magnetic separator showcases its impressive structure and design.

The right side of the magnetic separator provides a closer look at its intricate construction.

Product Applications

1. Suitable for all kinds of non-magnetic dry or wet/slurry powder materials. For dry powder, the particle size < 8 mesh, with magnetic substance content < 1%;
for wet/slurry materials, the particle size < 200 mesh, with slurry concentration
< 30% and iron content <1%.

2. Our electromagnetic separator efficiently removes ferrous and other magnetic substances, such as iron oxide Fe2O3, from raw ores, including fine-grained or powdery non-metallic minerals like feldspar, quartz, kaolin, frit, pigments, and battery powder. It also addresses mechanical iron mixed in during processing.

3. Additionally, it is adept at eliminating weakly magnetic oxides, scaly rust, and other contaminants from powdery materials. Widely utilized in non-metallic mineral industries, including lithium battery materials, photovoltaic materials, refractory materials, ceramics, and glass, as well as chemicals, building materials, pharmaceuticals, and food industries for material purification.

4. Moreover, it is instrumental in separating fine-grained mineral particles, such as weakly magnetic fine-grained ferrous metals (including hematite, martite, limonite, siderite, chromite, manganese ore), fine-grained non-ferrous metals (like wolframite), and fine-grained rare metals (such as monazite).)

Key Configurations Overview

The ZR0709-2 series of electromagnetic separators feature a host machine composed of four major configurations:

1. The separation system is designed to absorb magnetic substances on the screen mesh as material passes through the cavity;
2. The vibration system ensures the smooth discharge of materials and ferromagnetic impurities through vibrations of varying intensities and strengths;
3. The cooling system Maintain the machine temperature consistently below 60 degrees to ensure optimal and uninterrupted performance.
4. The Discharge System This sophisticated system ensures the seamless separation and discharge of materials and magnetic impurities through distinct outlets, enhancing efficiency.

Technical Parameters

(Tailor-made configurations are available upon request.)

Advantages of the ZR0709-2-16G Series

1. Experience the pinnacle of magnetic field strength with a range of 18,000-21,000 Gauss, ensuring superior magnetic induction.
2. Our uniquely designed honeycomb stainless steel screen mesh boasts a high magnetic field gradient, crafted with special materials for enhanced durability.

Resistant to high temperatures, corrosion, and wear, it is suitable for a variety of powder materials.
3. The machine employs both strong and weak vibrations to facilitate smooth feeding of materials and rapid discharge of ferrous magnetic particles.

4. Utilizing a forced oil circulation water cooling method, this system maintains the machine temperature consistently below 60 degrees Celsius for optimal functioning.
5. Our pneumatic flap design ensures the complete separation of materials from ferromagnetic impurities, preventing any chance of secondary contamination.
6. Designed with vibration damping and noise reduction features, it ensures smooth operation with minimal noise, enhancing overall stability.
7. Enjoy real-time temperature monitoring and automatic control functions. If the oil temperature reaches a preset threshold, the system will trigger an automatic alarm and shutdown to ensure safety.
This mechanism ensures the equipment operates securely and reliably.
8. The fully automated PLC intelligent control cabinet guarantees that all operations, from excitation to feeding and discharging, run seamlessly, enhancing efficiency and reducing labor costs.

Equipped with a vibrant color touchscreen, it allows for easy parameter settings and real-time monitoring of operational status.

After Sales Service

Standard Warranty: Enjoy peace of mind with a 12-month or 2,000-hour warranty, whichever comes first.
Extended Warranty: Opt for extended coverage, available for up to 36 months, for added assurance.
Global Support: Benefit from round-the-clock technical assistance and a reliable spare parts supply to ensure your operations remain uninterrupted.
Training: Avail comprehensive training sessions, available on-site or remotely, for operation and maintenance.

Company Profile

Overview

Weifang Zhuiri Electro-magnetic Technology Co., Ltd. stands as a distinguished manufacturer of electro-magnetic separators in China. Our expertise lies in the precise separation and removal of ferrous magnetic substances from high-purity powder materials vital for various industries, including photovoltaic, electronics, lithium battery production, ceramics, glass, chemicals, pharmaceuticals, food processing, construction, and refractory materials.
Our ZR0709 series of electro-magnetic separators, with a formidable magnetic field strength of 18,000-21,000 Gauss, excels in thoroughly eliminating iron and other magnetic metals from powder minerals. It effectively reduces iron oxide (Fe2O3) and other weakly magnetic impurities, elevating your materials to high, ultra-high, or extreme high purity levels.
Renowned for its unparalleled quality and performance, the ZR0709 series magnetic separators enjoy widespread use in the powder materials industries across China and are exported to over 20 countries, including the USA, France, Spain, New Zealand, Japan, Korea, India, and Indonesia.

If our magnetic separators pique your interest, please don't hesitate to reach out for mutual benefits! We warmly welcome you to visit our factory and explore our offerings.

FAQ

Q: What's the lead time for orders?
A: For standard models, expect a shipping time of 15–30 days. Customized units require a bit more time, with a lead time of 30–45 days.

Q: Do you provide after-sales service overseas?
A: Absolutely, we have partnered service centers strategically located in key regions to provide seamless after-sales support.

Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.

Q: What documents do you provide for export?
A: We provide a comprehensive export package including essential documents such as the Commercial Invoice, Packing List, Bill of Lading, Certificate of Conformity (COC), and more to ensure a smooth and hassle-free international shipping experience.

Q: How do I place an order?
A: To place an order, simply reach out to us via email or phone to receive a detailed quote. Once satisfied, you can confirm your purchase by submitting a Purchase Order (PO), and we'll take it from there to ensure everything is set for your needs.