Zhuiri Dry Electromagnetic for Powder Magnetic Mineral Separator Machine for Magnetic Chip Separation for Carbon Black

• Customization: Available
• Type: Magnetic Separator
• Voltage: 380V
• Model NO.: ZR0709-3-23H series
• Weight: 3.3t
• Material: Carbon Steel
• Material Feature: Heat Resistant
• Certification: ISO9001:2008, ISO9001:2000, CE
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: Silver
• Customized: Customized
• Condition: New
• After-sales Service: Yes
• Transport Package: Wooden Box
• Specification: 1300x1400x1400mm
• Trademark: Zhuiri
• Origin: China
• HS Code: 84741000
• Production Capacity: 1500 Sets Per Year

Product Description

Unleash the Power of Precision with the High-performance Dry Powder Electromagnetic Separator ZR0709 Series

Introducing the ZR0709 series of dry powder electromagnetic separators, a specialized marvel crafted for the meticulous removal of ferrous magnetic substances. Whether it's the fine powder materials required by industries such as photovoltaic, electric components, battery materials, ceramics, glass, chemicals, building materials, refractories, pharmaceuticals, or food sectors, this series delivers unparalleled precision and efficacy.

The ZR0709 series stands out with its exceptional design, offering a robust magnetic field, high gradient, and outstanding iron removal capabilities. Having passed multiple authoritative appraisals and holding dozens of patents in China, it boasts a magnetic field strength between 18,000-21,000 Gauss. This ensures thorough removal of ferrous magnetic substances, significantly reducing iron oxide (Fe2O3) and other weakly magnetic impurities, allowing your materials to achieve high, ultra-high, or extreme purity levels.

Building on the mature technology of the ZR0709-2-G series, the ZR0709-3-H series of electromagnetic separators harnesses innovations from leading machines in the United States, Japan, and South Korea. With optimized coil structure and magnetic circuit design, and benchmarking coil materials and mechanical-electrical configurations against international brands, this series surpasses the magnetic force and performance indicators of similar foreign brand machines.

Specification

Left separator photo

Right separator photo

Front magnetic separator photo

Technical Parameter

(Custom configurations available upon request.)

Key Configurations

For the ZR0709-2 series of electromagnetic separators, the host machine is composed of four major configurations:

1. The Separation System Efficiently absorbs magnetic substances on the screen mesh as materials pass through the cavity;
2. The Vibration System Guarantees the smooth discharge of materials and ferromagnetic impurities through vibrations of varying intensities and strengths;
3. The Cooling System Maintains the machine temperature below 60 degrees to ensure optimal operation;
4. The Discharge System Ensures that materials and magnetic impurities are fully separated and discharged through distinct outlets.

Working Principle Detailed Components of Machine Explore More Products

Applicable To Materials

1. Suitable for all types of non-magnetic dry or wet/slurry powder materials. For dry powder, the particle size should be < 8 mesh, with magnetic substances content < 1%;

for wet/slurry material, the particle size should be < 200 mesh, with slurry concentration

< 30% and iron content < 1%.

2. The electromagnetic separator is expertly used for the removal of magnetic substances such as iron oxide Fe2O3 or other weakly magnetic impurities in raw ores like fine-grained or powdery non-metallic minerals (including feldspar, quartz, kaolin, frit, pigments, battery powder, etc.), as well as mechanical iron that may be mixed in during processing.

3. Our Advanced Magnetic Separator is expertly crafted to eliminate weakly magnetic oxides, scaly rust, and other contaminants from powdery materials. It is a versatile solution, ideally suited for industries dealing with non-metallic minerals such as lithium battery materials, photovoltaic materials, refractory materials, ceramics, and glass. Moreover, it is an indispensable tool in the chemical, pharmaceutical, and food industries, ensuring the purity of materials.

4. Additionally, this cutting-edge separator excels in the separation of fine-grained mineral particles. It proficiently handles weakly magnetic fine-grained ferrous metals, including hematite, martite, limonite, siderite, chromite, and manganese ore. Furthermore, it is adept at separating fine-grained non-ferrous metals like wolframite, as well as rare metals such as monazite, ensuring superior material refinement.

Advantages of our equipment:

1. Experience unparalleled magnetic strength with our equipment, offering high magnetic background field strength and magnetic field induction ranging from 18,000 to 21,000 Gauss. This ensures optimal separation efficiency and performance.
2. Our uniquely designed honeycomb SS screen mesh, coated with special materials, features a high magnetic field gradient. It boasts high temperature resistance, corrosion resistance, and wear resistance, making it suitable for various powder materials.

3. The machine utilizes a high-pressure water rinse, effectively discharging ferrous magnetic impurities from the screen mesh in just ten seconds, ensuring impeccable cleanliness and maintenance.

4. Employing a forced oil circulation water cooling method, our machine consistently maintains temperatures below 60 degrees Celsius, guaranteeing optimal functionality and longevity.

5. The innovative pneumatic flap design ensures complete separation of materials from ferromagnetic impurities, effectively preventing any chance of secondary contamination.
6. Our vibration damping and noise reduction design ensures smooth, quiet operation, enhancing equipment stability and creating a more pleasant working environment.
7. Equipped with real-time temperature monitoring and automatic control functions, our system automatically triggers an alarm and shuts down if the oil temperature exceeds the preset value, ensuring safety and reliability.
will automatically trigger an alarm till shut down, ensuring the equipment operates safely.
8. Our fully automated PLC intelligent control cabinet guarantees seamless operation from excitation to feeding and discharging. This automation not only boosts efficiency but also reduces labor costs. The system includes a color touchscreen for easy parameter setting and real-time status monitoring.

Company Profile

Overview

Weifang Zhuiri Magnetoelectric Technology Co., Ltd. is a leading manufacturer of electromagnetic separators in China. Our expertise lies in effectively separating and removing ferrous magnetic substances from high-purity powder materials used in photovoltaic, electric components, lithium battery materials, ceramics, glass, chemicals, pharmaceuticals, food, building materials, and refractory materials.

The ZR0709 series of electromagnetic separators developed by us boasts a powerful magnetic field strength of 18,000-21,000 Gauss. This capability allows for thorough removal of iron and other magnetic metals from powder minerals, effectively eliminating iron oxide (Fe2O3) and other weakly magnetic impurities, thus enhancing material purity to high, ultra-high, or extremely high levels.

Thanks to its exceptional quality and performance, the ZR0709 series of magnetic separators is extensively used in powder material industries across China. Furthermore, it is exported to over 20 countries, including the USA, France, Spain, New Zealand, Japan, Korea, India, and Indonesia.

If you are interested in our magnetic separators, please do not hesitate to contact us for mutually beneficial opportunities! We warmly invite you to visit our factory.

Office Building

Showing Room

Workshop

Case

After Sales Service

FAQ

1. I understand that most current iron removers are designed for slurry iron removal. However, our company's independently developed dry powder magnetic separator can handle both dry powder and slurry processes. We have focused on the research and development of powder iron removal technology for over 20 years.
2. What's the price?
Our equipment is available at a wide range of prices, from tens of thousands to hundreds of thousands, with over 300 diverse models to choose from. Each model is uniquely priced and can be tailor-made according to your specific requirements, taking into account the site structure and material characteristics.
3, What ingredients can be removed?
Our advanced magnetic separator is capable of removing an array of magnetic elements, including Fe, Mn, Co, and Ni. It expertly eliminates various minerals like magnetite, hematite, limonite, ilmenite, and siderite, among others.
4, There's mica in my mix. Can I get rid of it?
Yes, our technology allows for the efficient removal of mica from your mixture.
5, My material itself is magnetic material, can I only remove iron?
Absolutely, our equipment features an adjustable magnetic field. Our skilled technicians will fine-tune the magnetic settings to suit your material's specific needs, ensuring
in this customized magnetic field, only iron is selectively removed.
6. The magnetic separator I bought before will demagnetize after a long time. What about yours?
Our state-of-the-art magnetic field is powered electrically, ensuring it remains robust and never loses its magnetism, no matter how long you use it.