Strong Iron Removing Machine Electromagnetic Powder Separator for Non-Magnetic Materials Superior Quality

• Customization: Available
• Type: Magnetic Separator
• Voltage: 380V
• Model NO.: ZR0709J-2-35G1 Series
• Weight: 3t
• Material: Carbon Steel
• Material Feature: Heat Resistant
• Certification: ISO9001:2008, ISO9001:2000, CE
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: Silver
• Customized: Customized
• Condition: New
• After-sales Service: Yes
• Transport Package: Wooden Box
• Specification: 1400x1500x2800mm
• Trademark: Zhuiri
• Origin: China
• HS Code: 84741000
• Production Capacity: 2000 Sets Per Year

Product Description

Description of machine :

Introducing the expertly engineered Electromagnetic Separator, a pinnacle of precision crafted for the immaculate purification of fine mineral powder in the industry. Harness the power of innovation with this state-of-the-art equipment designed to elevate your processes to new heights of efficiency and purity.

Meticulously crafted by our experts, the ZR0709-2 series of electromagnetic separators stands as a testament to pioneering design and cutting-edge technology. Delivering an exceptionally potent magnetic field, a high gradient, and unparalleled iron removal capabilities, this revolutionary product has undergone rigorous authoritative appraisals, proudly securing dozens of patents within China. The advanced technology embodied within this series sets a benchmark that meets and exceeds international standards of excellence, ensuring your operations are powered by the best.

Our machine is a specialist in the meticulous separation and extraction of ferrous magnetic substances from fine powder materials. It is indispensable across a wide array of industries, including photovoltaic, electric components, lithium battery materials, ceramics, glass, chemicals, building materials, refractory materials, pharmaceuticals, and food. With a formidable magnetic field strength of 18,000 to 21,000 Gauss, this remarkable machine ensures the thorough elimination of iron filings, other magnetic substances, and the majority of iron oxide (Fe2O3), alongside weakly magnetic impurities. Achieve high to ultra-high levels of material purity with ease and confidence.

Building upon the innovative foundation of the ZR0709-2 series, the ZR0709J-2 series magnetic separator takes integration to the next level. It seamlessly combines a feeding silo, feeding machine, separation unit, cooling system, discharge device, and the overall machine framework into a compact, logically configured structure. Buyers only need to provide lifting equipment, which we can also supply, to enable fully automated operation. Experience superior performance and efficiency with this sophisticated system, where separation and iron removal efficacy surpass manual procedures.

Specification

Left separator photo

Right separator photo

Front magnetic separator photo

Technical Parameter

(Custom configurations available upon request.)

Key Configurations

For the ZR0709-2 series of electro-magnetic separators, the core machine is composed of four pivotal configurations:

1. The separation system Efficiently absorbs magnetic substances on the screen mesh as material traverses the cavity, ensuring a seamless and effective process;
2. The vibration system Facilitates the smooth discharge of materials and ferromagnetic impurities through vibrations of varying intensities and strengths, optimizing workflow;
3. The cooling system Maintains the machine temperature below 60 degrees to ensure optimal operation and longevity of the equipment;
4. The discharge system Guarantees complete separation and discharge of materials and magnetic impurities through distinct outlets, ensuring efficiency and cleanliness.

Working Principle Detailed Components of Machine More products

Applicable To Materials

1.: Suitable for all types of non-magnetic dry or wet/slurry powder materials. For dryer powder, the particle size < 8 mesh, with magnetic substances content < 1% ;

for wet/slurry material, the particle size < 200 mesh, with slurry concentration

< 30% and iron content < 1%.

2. The electromagnetic separator is adept at the removal of magnetic substances like iron oxide Fe2O3 or other weakly magnetic impurities in raw ores such as fine-grained or powdery non-metallic minerals (feldspar, quartz, kaolin, frit, pigments, battery powder, etc.), as well as mechanical iron introduced during processing.

3. Our cutting-edge magnetic separator is indispensable for the removal of weakly magnetic oxides, scaly rust, and other contaminants from powdery materials. It plays a pivotal role in the non-metallic mineral industries, including lithium battery material, photovoltaic elements, refractory substances, ceramics, and glass. Moreover, it is a crucial asset in the chemical, pharmaceutical, and food sectors for material purification, ensuring the highest standards of quality and safety.

4. Furthermore, our advanced separator excels in the extraction of fine-grained mineral particles. It effectively isolates weakly magnetic fine-grained ferrous metals such as hematite, martite, limonite, siderite, chromite, and manganese ore. Additionally, it proficiently processes fine-grained non-ferrous metals like wolframite and rare metals including monazite, offering unparalleled performance and reliability.

Advantages of Our Equipment:

1. Our equipment is designed with a high magnetic background field strength, boasting an impressive magnetic field induction of 18,000-21,000 Gauss. This ensures superior separation and purification, distinguishing it as a leader in its class.
2. The uniquely engineered honeycomb stainless steel screen mesh is coated with special materials, featuring a high magnetic field gradient. It is resistant to high temperatures, corrosion, and wear, making it ideal for a wide array of powder materials, ensuring longevity and consistent performance.

3. Equipped with both strong and weak vibrating motors, our machine guarantees the smooth passage of materials and ferrous magnetic substances through the screen mesh. This facilitates efficient discharge, enhancing productivity and operational efficiency.

4. The machine employs a sophisticated forced oil circulation water cooling method to maintain a consistent temperature below 60 degrees Celsius. This ensures continuous, optimal operation, minimizing downtime and maximizing output.

5. The innovative pneumatic flap design effectively separates materials from ferromagnetic impurities, preventing any possibility of secondary contamination, thus maintaining the purity and integrity of the processed materials.
6. Our state-of-the-art vibration damping and noise reduction design ensures smooth operation with minimal noise. This not only enhances the working environment but also improves overall equipment stability and performance.
7. With its real-time temperature monitoring and automatic control function, the system proactively triggers an alarm and initiates shutdown when the oil temperature reaches a preset level. This guarantees safe and reliable operation, safeguarding your investment and ensuring peace of mind.
will automatically trigger an alarm till shut down, ensuring the equipment operates safely.
8. The fully automatic PLC intelligent control cabinet enables seamless operation from excitation, and feeding to discharging. This boosts efficiency, reduces labor costs, and enhances user convenience. A vibrant color touchscreen provides easy parameter setting and real-time status display, making operation intuitive and user-friendly.

Company Profile

Overview

Weifang Zhuiri Electro-magnetic Technology Co., Ltd. is a distinguished leader in the manufacture of Electro-magnetic separators in China. Our expertise is in the precise separation and removal of ferrous magnetic substances from high-purity powder materials. We serve a diverse range of industries, including photovoltaic, electric components, lithium battery material, ceramics, glass, chemicals, pharmaceuticals, food, building materials, and refractory materials, delivering unparalleled quality and innovation.

We have meticulously engineered the ZR0709 series of electro-magnetic separators, characterized by a formidable magnetic field strength of 18,000-21,000 Gauss. This series excels in the thorough removal of iron and other magnetic metals from powder minerals, effectively eliminating most iron oxide (Fe2O3) and other weakly magnetic impurities. It elevates your material to high purity, ultra-high purity, or extreme high purity levels, setting new standards in material refinement.

The ZR0709 series of magnetic separators, renowned for its superior quality and performance, is extensively utilized within the powder materials industry across China. It is exported to over 20 countries, including the USA, France, Spain, New Zealand, Japan, Korea, India, and Indonesia, solidifying its position as a global leader in magnetic separation technology.

If you are intrigued by our magnetic separators, please feel free to reach out to us for mutually rewarding opportunities! We warmly invite you to visit our factory and witness our innovation and quality firsthand.

Office Building

Showroom

Workshop

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After Sales Service

FAQ

1. Understanding that most iron removers are designed for slurry iron removal, our production process necessitates a dry environment. Our company has independently developed a state-of-the-art dry powder magnetic separator, capable of processing both dry powder and slurry. We have been committed to the research and development of powder iron removal technology for over 20 years, consistently pushing the boundaries of innovation.
2. What's the price?
Our extensive array of products offers a price range that spans from mere tens to several hundreds of thousands of dollars. With over 300 unique models at your disposal, each one is meticulously designed to satisfy diverse customer needs. Tailored configurations are crafted based on the specific site structure and distinctive material characteristics, promising an impeccable fit for every requirement.
3. Which unwanted ingredients can be efficiently removed?
Our cutting-edge magnetic separator is a master in extracting all magnetic elements such as Fe, Mn, Co, and Ni. It skillfully removes impurities including magnetite, hematite, limonite, ilmenite, siderite, and beyond, ensuring your materials achieve the utmost purity.
4. My mix contains mica. Can your equipment handle its removal?
Absolutely, our state-of-the-art systems are specifically engineered to proficiently remove mica from your mixture with remarkable efficiency.
5. My material is inherently magnetic. Is it possible to exclusively remove iron?
Yes, indeed! Our magnetic field is fully adjustable, allowing our expert technicians to fine-tune it precisely to match your specific material conditions, thereby guaranteeing optimal performance.
Within this meticulously calibrated magnetic field, iron is selectively and exclusively removed, preserving the integrity and quality of other valuable components.
6. I've experienced demagnetization with previous separators over time. How does yours perform?
Our magnetic separator boasts an electrically generated magnetic field that remains steadfast and powerful over time, ensuring unwavering performance with no risk of demagnetization.