Electromagnetic Iron Separator for High-Performance Mineral Processing Needs

• Customization: Available
• Type: Magnetic Separator
• Voltage: 380V
• Model NO.: ZR0709S-C-2-30GSeries
• Weight: <1T
• Material: Carbon Steel
• Material Feature: Heat Resistant
• Certification: ISO9001:2008, ISO9001:2000, CE
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: Silver
• Customized: Customized
• Condition: New
• After-sales Service: Yes
• Transport Package: Wooden Box
• Specification: 1300x1400x1000mm
• Trademark: Zhuiri
• Origin: China
• HS Code: 84741000
• Production Capacity: 1500 Sets Per Year

Product Description

Electromagnetic Iron Separator for High-Performance Mineral Processing Needs.

Unlock the extraordinary performance of the ZR0709S series wet slurry electro-magnetic separators. Meticulously designed to extract ferrous magnetic particles, this series is a must-have for industries that demand the highest purity in flowable liquid slurries and powder materials. Ideal for use in the production of lithium battery components, ceramics, glazes, pigments, feldspar powder, kaolin, quartz sand, silicon carbide, coal-water slurry, emulsified oil, and a broad spectrum of chemical and construction materials. Revolutionize your processes in pharmaceuticals, food production, and beyond with this indispensable tool.

Maximize your material processing efficiency with the groundbreaking ZR0709S-C series, featuring an innovative dual-machine connection for seamless, continuous purification of slurry. This state-of-the-art design enhances demagnetization, conserves precious time, and amplifies capacity. Experience the exceptional strength of a magnetic field ranging from 18,000 to 21,000 Gauss, efficiently eliminating iron and other magnetic impurities, including iron oxide (Fe2O3). Attain ultra-high purity in your materials with this pioneering technology.

Specification

Left separator photo

Right separator photo

Front magnetic separator photo

Technical Parameter

(Custom configurations available upon request.)

Key Configurations

The ZR0709-2 series electro-magnetic separators feature a durable host machine comprised of four essential configurations:

1. The separation system Efficiently captures magnetic substances on the mesh as materials traverse the cavity;
2. The vibration system Facilitates the smooth discharge of materials and ferromagnetic impurities through carefully calibrated vibrations;
3. The cooling system Preserves machine temperature below 60 degrees, ensuring peak operational performance;
4. The discharge system Ensures thorough separation and discharge of materials and magnetic impurities via distinct outlets.

Working Principle Detailed Components of Machine More products

Applicable To Materials

1.: Perfect for all non-magnetic dry or wet/slurry powder materials. For dry powders, maintain particle size < 8 mesh, with magnetic substances content < 1%;

For wet/slurry materials, particle size should be < 200 mesh, with slurry concentration

< 30% and iron content < 1%.

2. The electromagnetic separator excels at extracting magnetic substances like iron oxide Fe2O3 and other mildly magnetic impurities from raw ores, including fine-grained or powdery non-metallic minerals (such as feldspar, quartz, kaolin, frit, pigments, battery powder, etc.), as well as mechanical iron introduced during processing.

3. It is also crucial for removing weakly magnetic oxides, scaly rust, and other contaminants from powdery materials. Extensively employed in non-metallic mineral industries, including lithium battery materials, photovoltaic materials, refractory materials, ceramics, and glass. Additionally, it plays a vital role in the chemical, pharmaceutical, and food industries for achieving unparalleled material purification.

4. Our product is a master at effortlessly separating fine-grained mineral particles. Whether handling weakly magnetic fine-grained ferrous metals such as hematite, martite, limonite, siderite, chromite, or manganese ore, it does so with remarkable ease and precision. Additionally, it targets fine-grained non-ferrous metals like wolframite and rare metals such as monazite, ensuring optimal separation and superior purity levels.

Advantages of Our Equipment:

1. Our equipment's high magnetic background field strength is truly a marvel, featuring an impressive magnetic field induction of 18,000-21,000 Gauss. This ensures unmatched separation capabilities, setting a high standard in the industry.
2. The uniquely designed honeycomb stainless steel screen mesh, covered with a special material, offers a high magnetic field gradient. This innovative design is resistant to high temperatures, corrosion, and wear, making it an ideal choice for various powder materials.

3. With the inclusion of a high-pressure water rinse system, our equipment discharges iron impurities within just ten seconds, efficiently cleansing the screen mesh of all ferrous magnetic contaminants.

4. Thanks to the advanced forced oil circulation water cooling system, the machine maintains a stable temperature below 60 degrees Celsius, ensuring consistent and reliable operation throughout its use.

5. The innovative pneumatic flap design guarantees complete separation of materials from ferromagnetic impurities, effectively preventing any chance of secondary contamination.
6. Our vibration damping and noise reduction design ensures smooth operations with minimal noise, greatly enhancing the stability and longevity of the equipment.
7. Equipped with real-time temperature monitoring and automatic control features, the system is programmed to alert and safely shut down when oil temperature surpasses preset limits, ensuring continuous safe operation.
7. Continued: This sophisticated automatic alert system ensures the equipment operates securely, minimizing any risks and maximizing its performance to the fullest.
8. Our state-of-the-art, fully automatic PLC intelligent control cabinet streamlines all operations from excitation to feeding and discharging. This enhances overall efficiency and significantly reduces labor costs. The color touchscreen allows effortless parameter setting and real-time status monitoring, offering a user-friendly experience.

Company Profile

Overview

Weifang Zhuri Magnetoelectric Technology Co., Ltd. stands as a leading manufacturer of electromagnetic separators in China. Our expertise shines in removing ferrous magnetic substances from high-purity powder materials, catering to diverse industries including photovoltaic, electronic components, lithium battery materials, ceramics, glass, chemicals, pharmaceuticals, food, building materials, and refractories.

Our ZR0709 series electromagnetic separators deliver a powerful magnetic field strength of 18,000-21,000 Gauss. This capability thoroughly eliminates iron and magnetic metals from powder minerals, including most iron oxide (Fe2O3) and weakly magnetic impurities, significantly boosting material purity to ultra-high levels.

Renowned for their superior quality and top-tier performance, the ZR0709 series magnetic separators are extensively utilized in powder material industries across China and exported to over 20 countries, including the USA, France, Spain, New Zealand, Japan, Korea, India, and Indonesia.

Should our magnetic separators capture your interest, we warmly invite you to contact us to explore mutually beneficial opportunities! We extend a hearty welcome for you to visit our factory and witness our innovations firsthand.

Office Building

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After Sales Service

FAQ

1. While slurry iron removal is prevalent, our company has pioneered a dry powder magnetic separator that excels in processing both dry powder and slurry. With two decades dedicated to innovation in powder iron removal technology, we proudly lead the field.
2. What's the price?
Our equipment pricing ranges from tens of thousands to hundreds of thousands, with over 300 models available. Prices vary based on the model, customer requirements, site structure, and material characteristics, allowing us to provide customized and tailored solutions for every client.
3. What ingredients can be removed?
Our separators excel in efficiently extracting all magnetic elements. They flawlessly remove magnetic elements such as Fe, Mn, Co, and Ni, alongside key minerals like magnetite, hematite, limonite, ilmenite, and siderite, ensuring your materials are comprehensively purified and refined to the highest standards.
4, There's mica in my mix. Can I get rid of it?
Absolutely! With our cutting-edge equipment, you can seamlessly eliminate mica from your materials, guaranteeing an unmatched level of purity and elevating the quality of your final product to new heights.
5, My material itself is magnetic material, can I only remove iron?
Yes, indeed! Our innovative technology boasts a state-of-the-art magnetic field that is fully adjustable. Our skilled technicians will precisely calibrate the magnetic field intensity to align perfectly with your material's distinct characteristics, ensuring the most effective and targeted iron extraction possible.
In this expertly configured magnetic field, you can be confident that only iron will be selectively extracted, preserving the integrity and quality of your other valuable materials.
6. The magnetic separator I bought before will demagnetize after a long time. What about yours?
The effectiveness of iron removal is determined by multiple factors, including the raw ore's composition, fineness, specific gravity, humidity, and fluidity.
For example, when dealing with lithium electric materials, our system impressively reduces the iron content to an extraordinary 10 PPM, equating to only 1 gram of iron per 100 tons of material. For quartz sand, we achieve an iron reduction to 100 PPM, which translates to a mere 1 gram of iron in 10 tons of material, thereby ensuring exceptional levels of purity.